Integrated solutions that bring new levels of productivity to industrial process systems
Wright Process Systems brings a proven proficiency to the safe, efficient, and reliable engineering of systems for a wide range of chemical and industrial process applications. By evaluating your business needs and the functioning of your system, we can design, fabricate, and install state-of-the-art systems for processing chemicals, hazardous materials, waste water, gas, alternative fuels, biological products, and other industrial products. We also specialize in optimizing existing systems for more efficient operation, lowering your long-term costs and improving your workflow.
Water & Waste Water
Water management systems that maximize energy, resources, and productivity
Water is essential to many industrial processes, as are effective processes to filter and treat the water used in the system. Outgoing wastewater is, in many cases, just as important to manage. Wright Process Systems designs, builds, and maintains water and wastewater process systems that include physical, chemical, and biological processes to remove contaminants and return water to a usable state, or treat it to a level that is acceptable for discharge into municipal water systems.
Systems we have designed and installed for water and wastewater processing include:
- RO filtration systems for process water
- UV sterilization systems
- De-ionized water systems
- Water pasteurizers
- Process by-product water handling, including cow water, polished water, high-strength waste water, and rinse water
- Washdown and sanitation water reuse, storage, and treatment
- Full-scale industrial waste water system installation, including DAF skid, equalization tanks, screen sorter, chemical flocculation skid, and de-sludge solids collection tank
- Media filtration for waste water applications
- Cartridge and membrane filtration for water, concentrates, and liquid ingredients
- Bulk filtration and strainers for receiving stations
- High strength waste water neutralization tanks and pump-down piping, complete with relay-logic control systems
- Waste water pumping vaults, including underground vaults, precast concrete vaults, and custom-designed vaults designed for floatation resistance to a high water table
- Indoor pumping vault for process waste handling
Steam
Sophisticated, power-generating solutions for industrial chemical processing
Wright Process Systems understands that a major infrastructure utility for most food manufacturers is their steam-generation system. With a long history of installing and servicing steam systems, our expertise lies in not just the steam boiler itself, but in the application and use of the steam in the food production process.
Systems we have designed and installed for steam generation include:
- Full-scale boiler and steam generator installations
- Simplex and duplex boiler feedwater systems
- Boiler steam generator installations with code-compliant make-up air and exhaust ducting
- Construction services for code-compliant boiler rooms
- Fire-suppression and sprinkler systems
- Rigging and craning to set large boiler skids
- Steam pressure regulating trains and components
- Sterile steam filter assembly installations for direct steam injection and product contact steam heating
- Specialty, purpose-driven steam designs for nut pasteurization, diary pasteurization, aseptic processing,
- steam-in-place cleaning, and more
- Boiler de-aerated feedwater skid system, including onsite assembly, electrical and controls integration, and access platforms
- Support for global boiler manufacturers, including Clayton
- Industries, Hurst Boiler, Parker, Cleaver Brooks, and more
Chemical/Hazardous Process
Safe, efficient, reliable systems for chemical and hazardous material processing
Efficiency and safety are of paramount concern when creating or adapting a chemical/hazardous material processing system. Fortunately, Wright Process Systems has more than two decades of experience designing, building, servicing, and modifying these industrial process systems. By examining your operation, our process improvement engineers can develop a new or revised system that establishes a safer, more effective facility.
Systems we have designed and installed for the chemical/hazardous material processing industry include:
- Explosion-proof and intrinsically safe systems
- Hazardous liquid systems for the beverage industry, including high proof alcohol and distilled spirits plants
- Hazardous liquid systems for chemical industry, including sealant, sanitation chemical, and flammable / combustible liquid handling systems
- Distillation columns and alcohol stills
- Blending and batching systems
- Receiving, loading, and unloading systems
- Tote and drum handling
- Vessels and containers
- Static-dissipating grounding networks
- Monitoring and control systems
- Fire-suppression solutions
- High-volume air handling systems for fume mitigation
- Exhaust air scrubbers and strippers
Chemical Distribution
Process system expertise for industrializing your chemical distribution
Converting a laboratory process into a successful commercial production can be challenging. Fortunately Wright Process Systems comes to the table with more than two decades of experience designing and building industrial-scale process systems for a wide variety of products. Our sophisticated process engineering capabilities combine with extensive practical experience implementing systems for real-world production. Count on our expertise to help you develop systems that meet government guidelines while offering the most efficient process possible.
Systems we have designed and installed for the chemical distribution industry include:
- Chlorine transfer and distribution systems
- Bulk chemical storage, receiving, loading, and unloading systems
- Bulk chemical storage secondary containment, from single tank moats to large tank farm pits
- Chlorine and peracetic acid dilution and distribution circuits for seafood handling plant
- Chemical drum unloading and distribution piping
- Washdown and sanitation system installations
- Sealant and chemical additive handling and mixing
- Clean-in-place chemical distribution systems for food and general industrial plants
- Chemical distribution for plant sub-systems, including water treatment, waste water, and boiler feed water systems
- Explosion-proof and intrinsically safe control and electrical systems
- Static-dissipating grounding networks
Alternative Fuel
Staying ahead of the curve in the world of alternative fuel production
Alternative fuel production is a constantly changing field, with new technology, scientific developments, and regulations altering the industry on a regular basis. Wright Process Systems understands this shifting landscape and how to best design, implement, and modify an alternative fuel process system that not only works for today’s environment, but for tomorrow as well.
Systems we have designed and installed for alternative fuel processing include:
- Liquid feed product, including organic and synthetic oils and additives
- Bulk feed stock receiving and rendering
- Hazardous material handling with full code-compliant designs
- Explosion-proof and intrinsically safe systems
- Fully automated control systems
- High pressure chemical handling and distribution
- Tanker and rail car loading and unloading
- Additive powder liquification, blending, and mixing